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aFe Power BladeRunner EGR Cooler 46-90088 for 2004–2007 Ford 6.0L Power Stroke Diesel Trucks

aFe Power BladeRunner EGR Cooler 46-90088 for 2004–2007 Ford 6.0L Power Stroke Diesel Trucks

aFe -

Regular price $359.45 USD
Regular price $359.45 USD Sale price $359.45 USD
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aFe EGR coolers are constructed from new stainless steel components. All connections are welded, not brazed, to improve reliability. This cooler features 6 thick-wall heat exchanger tubes. These tubes are resistant to clogging, extending the life of the cooler. Our available complete gasket kit includes components for the removal and replacement of the EGR cooler (Part Number: 46-90075). BladeRunner EGR Cooler Ford Diesel Trucks 04-07 V8-6.0L (td)
  • TIG-Welded Construction Improves Durability
  • Direct Fitment; No Modifications Needed
  • Durable Stainless Steel Construction
  • 6 Thick-Wall Heat Exchanger Tubes
  • No Core Charge or Exchange Fee

The aFe Power BladeRunner EGR Cooler, Part Number 46-90088, is designed for 2004–2007 Ford diesel trucks equipped with the 6.0L Power Stroke V8 engine. It provides a direct-fit replacement for the factory EGR cooler and is engineered to restore dependable exhaust gas recirculation performance without vehicle modifications.

Constructed from durable stainless steel, this aFe EGR cooler uses TIG-welded connections instead of brazed joints to improve strength and long-term reliability. Six thick-wall heat exchanger tubes help resist clogging and support consistent cooling performance, extending the service life of the cooler. The direct-fit design simplifies installation, while the stainless steel construction is built to withstand demanding diesel engine temperatures and operating conditions.

  • Construction: Durable stainless steel components with TIG-welded connections
  • Heat Exchanger: Six thick-wall tubes designed to resist clogging
  • Fitment: Direct replacement for select 2004–2007 Ford 6.0L diesel trucks
  • Installation: No modifications required for properly matched applications
  • Reliability: Welded connections improve durability compared with brazed construction
  • Serviceability: Designed for dependable replacement of the original EGR cooler
  • Core Charge: No core exchange or core charge required
  • Related Component: Complete EGR cooler gasket kit available separately under Part Number 46-90075

What's Included: One aFe Power BladeRunner EGR Cooler, Part Number 46-90088. Gaskets and installation hardware are not specified as included and may need to be purchased separately. Fitment includes select 2004 Ford F-250 Super Duty and F-350 Super Duty models with the 6.0L diesel engine; verify the vehicle application before installation. This product is not CARB approved and may not be legal for use in emissions-controlled applications in California or other regulated areas.

Features:

  • TIG-welded construction improves durability and connection reliability
  • Direct-fit design requires no vehicle modifications
  • Durable stainless steel construction withstands demanding diesel operating conditions
  • Six thick-wall heat exchanger tubes help resist clogging and support consistent EGR cooling performance

Fitments:
2003 Ford F-250 Super Duty Lariat
2003 Ford F-250 Super Duty XL
2003 Ford F-250 Super Duty XLT
2003 Ford F-350 Super Duty King Ranch
2003 Ford F-350 Super Duty Lariat
2003 Ford F-350 Super Duty XL
2003 Ford F-350 Super Duty XLT
2004 Ford Excursion Eddie Bauer
2004 Ford Excursion Limited
2004 Ford Excursion XLS
2004 Ford Excursion XLT
2004 Ford F-250 Super Duty Harley-Davidson Edition
2004 Ford F-250 Super Duty King Ranch
2004 Ford F-250 Super Duty Lariat
2004 Ford F-250 Super Duty XL
2004 Ford F-250 Super Duty XLT
2004 Ford F-350 Super Duty Harley-Davidson Edition
2004 Ford F-350 Super Duty King Ranch
2004 Ford F-350 Super Duty Lariat
2004 Ford F-350 Super Duty XL
2004 Ford F-350 Super Duty XLT
2005 Ford Excursion Eddie Bauer
2005 Ford Excursion Limited
2005 Ford Excursion XLS
2005 Ford Excursion XLT
2005 Ford F-250 Super Duty Harley-Davidson Edition
2005 Ford F-250 Super Duty King Ranch
2005 Ford F-250 Super Duty Lariat
2005 Ford F-250 Super Duty XL
2005 Ford F-250 Super Duty XLT
2005 Ford F-350 Super Duty Harley-Davidson Edition
2005 Ford F-350 Super Duty King Ranch
2005 Ford F-350 Super Duty Lariat
2005 Ford F-350 Super Duty XL
2005 Ford F-350 Super Duty XLT
2006 Ford F-250 Super Duty Harley-Davidson Edition
2006 Ford F-250 Super Duty King Ranch
2006 Ford F-250 Super Duty Lariat
2006 Ford F-250 Super Duty XL
2006 Ford F-250 Super Duty XLT
2006 Ford F-350 Super Duty Harley-Davidson Edition
2006 Ford F-350 Super Duty King Ranch
2006 Ford F-350 Super Duty Lariat
2006 Ford F-350 Super Duty XL
2006 Ford F-350 Super Duty XLT
2007 Ford F-250 Super Duty Harley-Davidson Edition
2007 Ford F-250 Super Duty King Ranch
2007 Ford F-250 Super Duty Lariat
2007 Ford F-250 Super Duty XL
2007 Ford F-250 Super Duty XLT
2007 Ford F-350 Super Duty Harley-Davidson Edition
2007 Ford F-350 Super Duty King Ranch
2007 Ford F-350 Super Duty Lariat
2007 Ford F-350 Super Duty XL
2007 Ford F-350 Super Duty XLT
Air Freight Prohibited: false
Not Carb Approved: true
Carb Acknowledgement Required: true
Ltl Freight Required: false
Prop 65: Y
Part Type: automotive
Epa: N/A
Regular Stock: t
Units Per Sku: 1

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